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sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 1 features 1. max current of 14a this compact connector is rated up to 14a in the 2 positions version, using 16 awg wire. 2. compact shape designed for wiring through narrow areas the design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that reduces the chance of snagging or catching inside the conduit or other objects. a plastic housing covers the connector, so no metal is exposed to the conduit, preventing accidental shorting. (fig.1) 3. ip67 rated ip67 water resistant when mated. (fig.2) 4. simplified wire insertion wire and housing seals are pre-installed to provide water proofing. a simple insertion of the crimped contact into the housing completes the assembly. contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. positive lock structure a robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection during wiring. 6. compatible with a wide variety of cables two versions are available with different waterproof wire seal diameters. this variation helps to support the use of a wide array of cable sizes. 7. mis-mating prevention with color and guide key options two housings are available each with different colors and guide keys. this helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. 2018.3 ? df63w series 3.96mm pitch compact waterproof connectors for internal power supplies the slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. ip67 waterproof compatible with a wide variety of cables smooth, round external shape metal parts are completely covered ip67 waterproof when mated wire seal wire seal housing seal recommended insulation outer diameter 2.8 to 3.2 recommended insulation outer diameter 1.7 to 2.4 fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies product specifications ratings current rating (note 1) no. of contacts 16 awg 18 awg 20 awg 22 awg operating temperature range -40 ? to 105 ? (note 2) operating humidity range 20% to 80% 2 14a 11a under development 3 13a 10a under development 4 12a 9a under development voltage rating ac/dc 630v storage temperature range-10 ? to 60 ? (note 3) storage humidity range 40% to 70% (note 3) items specifications conditions 1.insulation resistance 1,000m min. measured at dc 500v 2.withstanding voltage no flashover or dielectric breakdown. 1,500v ac applied for 1 minute. 3.contact resistance 10m max. measured at a maximum of 20m , 100ma ( dc or 1,000hz ) 4.vibration resistance no electrical discontinuity for more than 1 s 10 cycles in each of three axis directions at 10-55hz, half amplitude 0.75mm 5.shock resistance no electrical discontinuity for more than 1 s acceleration of 490m/s 2 , 11ms, both directions in 3 axes (semi-sinusoidal), 3cycle each direction 6.moisture resistance contact resistance : 20m max. insulation resistance : 500m max. temperature : 402 ? , relative humidity : 90 to 95%, left for 96hours 7.temperature cycle contact resistance : 20m max. insulation resistance : 1,000m max. -55 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes ? 105 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes, in 5 cycles 8.mating cycles contact resistance : 20m max. mating/unmating : 30 times note 1 : indicates the allowable current when the maximum current is applied to all pins. please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. note 2 : includes temperature rise caused by current flow. note 3 : the term "storage" refers to the long-term storage condition of unused products before pcb mounting. operating temperature/humidity range refers to the non powered state after pcb mounting, and temporary storage during transportation. product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector df 63w - * s - 3.96 c qwert yu q series name : df t connector type s : socket ep : in-line plug w series no. : 63w e outer diameter of wire insulation y none 2.8 to 3.2 y a 1.7 to 2.4 y contact pitch : 3.96mm u termination style $ $sjnqtpdlfu r number of contacts : 2, 3, 4 contact df 63w - 1618 pcf qw e r q series name : df r contact type/packaging type scf : socket crimp contact, reel sc : socket crimp contact, pieces pcf : in-line plug crimp contact, reel pc : in-line plug crimp contact, pieces w series no. : 63 (w) e applicable wire size 1618 : 16 to 18 awg 2022 : 20 to 22 awg materials / finish product parts materials finish ul flame retardant grade in-line plug crimp contact contacts copper alloy tin plated socket crimp contact contacts copper alloy tin plated in-line plug housing pbt black ul94v-0 seal silicone rubber blue or green crimp socket housing pbt black ul94v-0 seal silicone rubber blue or green 3 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies [dimensions for 2 contact position connector] [dimensions for 2 contact position connector] [dimensions for 3 and 4 contact position connector] [dimensions for 3 and 4 contact position connector] in-line plug crimp socket 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2ep-3.96c 680-0605-9 2 2.8 to 3.2 df63w-3ep-3.96c 680-0606-1 3 df63w-4ep-3.96c 680-0607-4 4 df63wa-2ep-3.96c 680-0609-0 2 1.7 to 2.4 df63wa-3ep-3.96c 680-0610-9 3 df63wa-4ep-3.96c 680-0611-1 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2s-3.96c 680-0613-7 2 2.8 to 3.2 df63w-3s-3.96c 680-0614-0 3 df63w-4s-3.96c 680-0615-2 4 df63wa-2s-3.96c 680-0617-8 2 1.7 to 2.4 df63wa-3s-3.96c 680-0618-0 3 df63wa-4s-3.96c 680-0619-3 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 11.66 11.21 11.66 15.61 22 22 p=3.96 p=3.96 p=3.96 p=3.96 4.4 37.96 37.96 13.16 15.26 10.86 13.16 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies in-line plug crimp contact socket crimp contact part no. hrs no. type quantity finish df63-1618pcf 680-0529-2 reel contacts (note 1) 4,000 pcs/reel tin plated df63-1618pc 680-0536-8 loose piece contacts (note 2) 100 pcs/pack df63-2022pcf under development reel contacts (note 1) 4,000 pcs/reel df63-2022pc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. part no. hrs no. type quantity finish df63w-1618scf 680-0600-5 reel contacts (note 1) 4,000 pcs/reel tin plated df63w-1618sc 680-0601-8 loose piece contacts (note 2) 100 pcs/pack df63w-2022scf under development reel contacts (note 1) 4,000 pcs/reel df63w-2022sc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. 2.22 p=9.5 4 19.1 23.9 2.14 2.33 2.02 p=9.5 4 12.85 17.65 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies b applicable crimping tools b precautions type part no. hrs no. applicable wire size applicable contact applicator ap105-df63-1618-3 901-4642-0 ul1007 (note 3) df63-1618pcf df63w-1618scf ap105-df63-1618-4 901-4643-2 ul1015 (note 3) CHS893500H-UP (note 6) ul1015 ap105-df63-2022-3 901-4646-0 ul1007 df63-2022pcf 20 awg : ul1007 22 awg : ul1430 df63w-2022scf type part no. hrs no. recommended wire size (note 5) applicable contact hand tool (note 4) ht802/df63-1618p-1 550-0423-1 ul1007 df63-1618pc ht802/df63-1618p-2 550-0424-4 ul1015 ht802/df63-2022p-1 550-0433-0 ul1007 df63-2022pc ht802/df63w-1618s-1 550-0425-7 ul1007 df63w-1618sc ht802/df63w-1618s-2 550-0426-0 ul1015 ht802/df63w-2022s-1 550-0434-0 ul1007 df63w-2022sc note 1 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. note 2 : any problems that occur from using tools other than those specified by hirose, are not covered by warranty. note 3 : applicator components (sold separately) can be changed out to accommodate different wire sizes. note 4 : hand tool dies cannot be changed out for different wire sizes. note 5 : please only use the recommended wires shown in the table. note 6 : applicator manufactured by japan automatic machine(j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) 1. forcibly removing a connector may damage it. if it is stuck, first push it in slightly and then release the lock to remove. 2. please use care when connecting a short, thick wire so as not to twist it. if twisted, damage to the contact may occur. 3. be sure to turn the power off before mating/unmating the connector. 4. to avoid electrical shock, do not touch the powered contacts. 5. please contact our sales dept. for the harness procedure manual (atad-h0814). b about the ratings do not use connectors with currents and voltages that exceed their ratings. do not mate/unmate powered contacts (note 1) note 1 : "live" contacts refer to the contacts that are in a powered or energized state. mating or unmating "live" contacts can result in electrical shock and injury. b about operating environments please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 6 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 03/2018. contents are subject to change without notice for the purpose o f improvements. usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. boston office 300 brickstone square suite 201, andover, ma 01810 phone : +1-978-662-5255 usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric (china) co., ltd. shenzhen branch room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 143, gongdan 1-daero, siheung-si, gyeonggi-do, 15084, korea phone : +82-31-496-7000 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office 130 avenue joseph kessel, bat e, 78960 voisins le bretonneux, france phone : +33-1-85764886 fax : +33-1-85764823 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (china) co., ltd. (shanghai, headquarters) 18, enterprise center tower 2, 209# gong he road, jing?an district, shanghai, china 200070 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (china) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7355 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 03, anson road, #20-01, springleaf tower, singapore 079909 phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 73-3-1, ideal@the one, jalan mahsuri, bayan lepas penang, 11950, malaysia phone : +604-648-5536 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 1 features 1. max current of 14a this compact connector is rated up to 14a in the 2 positions version, using 16 awg wire. 2. compact shape designed for wiring through narrow areas the design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that reduces the chance of snagging or catching inside the conduit or other objects. a plastic housing covers the connector, so no metal is exposed to the conduit, preventing accidental shorting. (fig.1) 3. ip67 rated ip67 water resistant when mated. (fig.2) 4. simplified wire insertion wire and housing seals are pre-installed to provide water proofing. a simple insertion of the crimped contact into the housing completes the assembly. contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. positive lock structure a robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection during wiring. 6. compatible with a wide variety of cables two versions are available with different waterproof wire seal diameters. this variation helps to support the use of a wide array of cable sizes. 7. mis-mating prevention with color and guide key options two housings are available each with different colors and guide keys. this helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. 2018.3 ? df63w series 3.96mm pitch compact waterproof connectors for internal power supplies the slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. ip67 waterproof compatible with a wide variety of cables smooth, round external shape metal parts are completely covered ip67 waterproof when mated wire seal wire seal housing seal recommended insulation outer diameter 2.8 to 3.2 recommended insulation outer diameter 1.7 to 2.4 fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies product specifications ratings current rating (note 1) no. of contacts 16 awg 18 awg 20 awg 22 awg operating temperature range -40 ? to 105 ? (note 2) operating humidity range 20% to 80% 2 14a 11a under development 3 13a 10a under development 4 12a 9a under development voltage rating ac/dc 630v storage temperature range-10 ? to 60 ? (note 3) storage humidity range 40% to 70% (note 3) items specifications conditions 1.insulation resistance 1,000m min. measured at dc 500v 2.withstanding voltage no flashover or dielectric breakdown. 1,500v ac applied for 1 minute. 3.contact resistance 10m max. measured at a maximum of 20m , 100ma ( dc or 1,000hz ) 4.vibration resistance no electrical discontinuity for more than 1 s 10 cycles in each of three axis directions at 10-55hz, half amplitude 0.75mm 5.shock resistance no electrical discontinuity for more than 1 s acceleration of 490m/s 2 , 11ms, both directions in 3 axes (semi-sinusoidal), 3cycle each direction 6.moisture resistance contact resistance : 20m max. insulation resistance : 500m max. temperature : 402 ? , relative humidity : 90 to 95%, left for 96hours 7.temperature cycle contact resistance : 20m max. insulation resistance : 1,000m max. -55 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes ? 105 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes, in 5 cycles 8.mating cycles contact resistance : 20m max. mating/unmating : 30 times note 1 : indicates the allowable current when the maximum current is applied to all pins. please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. note 2 : includes temperature rise caused by current flow. note 3 : the term "storage" refers to the long-term storage condition of unused products before pcb mounting. operating temperature/humidity range refers to the non powered state after pcb mounting, and temporary storage during transportation. product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector df 63w - * s - 3.96 c qwert yu q series name : df t connector type s : socket ep : in-line plug w series no. : 63w e outer diameter of wire insulation y none 2.8 to 3.2 y a 1.7 to 2.4 y contact pitch : 3.96mm u termination style $ $sjnqtpdlfu r number of contacts : 2, 3, 4 contact df 63w - 1618 pcf qw e r q series name : df r contact type/packaging type scf : socket crimp contact, reel sc : socket crimp contact, pieces pcf : in-line plug crimp contact, reel pc : in-line plug crimp contact, pieces w series no. : 63 (w) e applicable wire size 1618 : 16 to 18 awg 2022 : 20 to 22 awg materials / finish product parts materials finish ul flame retardant grade in-line plug crimp contact contacts copper alloy tin plated socket crimp contact contacts copper alloy tin plated in-line plug housing pbt black ul94v-0 seal silicone rubber blue or green crimp socket housing pbt black ul94v-0 seal silicone rubber blue or green 3 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies [dimensions for 2 contact position connector] [dimensions for 2 contact position connector] [dimensions for 3 and 4 contact position connector] [dimensions for 3 and 4 contact position connector] in-line plug crimp socket 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2ep-3.96c 680-0605-9 2 2.8 to 3.2 df63w-3ep-3.96c 680-0606-1 3 df63w-4ep-3.96c 680-0607-4 4 df63wa-2ep-3.96c 680-0609-0 2 1.7 to 2.4 df63wa-3ep-3.96c 680-0610-9 3 df63wa-4ep-3.96c 680-0611-1 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2s-3.96c 680-0613-7 2 2.8 to 3.2 df63w-3s-3.96c 680-0614-0 3 df63w-4s-3.96c 680-0615-2 4 df63wa-2s-3.96c 680-0617-8 2 1.7 to 2.4 df63wa-3s-3.96c 680-0618-0 3 df63wa-4s-3.96c 680-0619-3 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 11.66 11.21 11.66 15.61 22 22 p=3.96 p=3.96 p=3.96 p=3.96 4.4 37.96 37.96 13.16 15.26 10.86 13.16 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies in-line plug crimp contact socket crimp contact part no. hrs no. type quantity finish df63-1618pcf 680-0529-2 reel contacts (note 1) 4,000 pcs/reel tin plated df63-1618pc 680-0536-8 loose piece contacts (note 2) 100 pcs/pack df63-2022pcf under development reel contacts (note 1) 4,000 pcs/reel df63-2022pc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. part no. hrs no. type quantity finish df63w-1618scf 680-0600-5 reel contacts (note 1) 4,000 pcs/reel tin plated df63w-1618sc 680-0601-8 loose piece contacts (note 2) 100 pcs/pack df63w-2022scf under development reel contacts (note 1) 4,000 pcs/reel df63w-2022sc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. 2.22 p=9.5 4 19.1 23.9 2.14 2.33 2.02 p=9.5 4 12.85 17.65 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies b applicable crimping tools b precautions type part no. hrs no. applicable wire size applicable contact applicator ap105-df63-1618-3 901-4642-0 ul1007 (note 3) df63-1618pcf df63w-1618scf ap105-df63-1618-4 901-4643-2 ul1015 (note 3) CHS893500H-UP (note 6) ul1015 ap105-df63-2022-3 901-4646-0 ul1007 df63-2022pcf 20 awg : ul1007 22 awg : ul1430 df63w-2022scf type part no. hrs no. recommended wire size (note 5) applicable contact hand tool (note 4) ht802/df63-1618p-1 550-0423-1 ul1007 df63-1618pc ht802/df63-1618p-2 550-0424-4 ul1015 ht802/df63-2022p-1 550-0433-0 ul1007 df63-2022pc ht802/df63w-1618s-1 550-0425-7 ul1007 df63w-1618sc ht802/df63w-1618s-2 550-0426-0 ul1015 ht802/df63w-2022s-1 550-0434-0 ul1007 df63w-2022sc note 1 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. note 2 : any problems that occur from using tools other than those specified by hirose, are not covered by warranty. note 3 : applicator components (sold separately) can be changed out to accommodate different wire sizes. note 4 : hand tool dies cannot be changed out for different wire sizes. note 5 : please only use the recommended wires shown in the table. note 6 : applicator manufactured by japan automatic machine(j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) 1. forcibly removing a connector may damage it. if it is stuck, first push it in slightly and then release the lock to remove. 2. please use care when connecting a short, thick wire so as not to twist it. if twisted, damage to the contact may occur. 3. be sure to turn the power off before mating/unmating the connector. 4. to avoid electrical shock, do not touch the powered contacts. 5. please contact our sales dept. for the harness procedure manual (atad-h0814). b about the ratings do not use connectors with currents and voltages that exceed their ratings. do not mate/unmate powered contacts (note 1) note 1 : "live" contacts refer to the contacts that are in a powered or energized state. mating or unmating "live" contacts can result in electrical shock and injury. b about operating environments please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 6 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 03/2018. contents are subject to change without notice for the purpose o f improvements. usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. boston office 300 brickstone square suite 201, andover, ma 01810 phone : +1-978-662-5255 usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric (china) co., ltd. shenzhen branch room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 143, gongdan 1-daero, siheung-si, gyeonggi-do, 15084, korea phone : +82-31-496-7000 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office 130 avenue joseph kessel, bat e, 78960 voisins le bretonneux, france phone : +33-1-85764886 fax : +33-1-85764823 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (china) co., ltd. (shanghai, headquarters) 18, enterprise center tower 2, 209# gong he road, jing?an district, shanghai, china 200070 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (china) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7355 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 03, anson road, #20-01, springleaf tower, singapore 079909 phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 73-3-1, ideal@the one, jalan mahsuri, bayan lepas penang, 11950, malaysia phone : +604-648-5536 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 1 features 1. max current of 14a this compact connector is rated up to 14a in the 2 positions version, using 16 awg wire. 2. compact shape designed for wiring through narrow areas the design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that reduces the chance of snagging or catching inside the conduit or other objects. a plastic housing covers the connector, so no metal is exposed to the conduit, preventing accidental shorting. (fig.1) 3. ip67 rated ip67 water resistant when mated. (fig.2) 4. simplified wire insertion wire and housing seals are pre-installed to provide water proofing. a simple insertion of the crimped contact into the housing completes the assembly. contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. positive lock structure a robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection during wiring. 6. compatible with a wide variety of cables two versions are available with different waterproof wire seal diameters. this variation helps to support the use of a wide array of cable sizes. 7. mis-mating prevention with color and guide key options two housings are available each with different colors and guide keys. this helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. 2018.3 ? df63w series 3.96mm pitch compact waterproof connectors for internal power supplies the slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. ip67 waterproof compatible with a wide variety of cables smooth, round external shape metal parts are completely covered ip67 waterproof when mated wire seal wire seal housing seal recommended insulation outer diameter 2.8 to 3.2 recommended insulation outer diameter 1.7 to 2.4 fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies product specifications ratings current rating (note 1) no. of contacts 16 awg 18 awg 20 awg 22 awg operating temperature range -40 ? to 105 ? (note 2) operating humidity range 20% to 80% 2 14a 11a under development 3 13a 10a under development 4 12a 9a under development voltage rating ac/dc 630v storage temperature range-10 ? to 60 ? (note 3) storage humidity range 40% to 70% (note 3) items specifications conditions 1.insulation resistance 1,000m min. measured at dc 500v 2.withstanding voltage no flashover or dielectric breakdown. 1,500v ac applied for 1 minute. 3.contact resistance 10m max. measured at a maximum of 20m , 100ma ( dc or 1,000hz ) 4.vibration resistance no electrical discontinuity for more than 1 s 10 cycles in each of three axis directions at 10-55hz, half amplitude 0.75mm 5.shock resistance no electrical discontinuity for more than 1 s acceleration of 490m/s 2 , 11ms, both directions in 3 axes (semi-sinusoidal), 3cycle each direction 6.moisture resistance contact resistance : 20m max. insulation resistance : 500m max. temperature : 402 ? , relative humidity : 90 to 95%, left for 96hours 7.temperature cycle contact resistance : 20m max. insulation resistance : 1,000m max. -55 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes ? 105 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes, in 5 cycles 8.mating cycles contact resistance : 20m max. mating/unmating : 30 times note 1 : indicates the allowable current when the maximum current is applied to all pins. please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. note 2 : includes temperature rise caused by current flow. note 3 : the term "storage" refers to the long-term storage condition of unused products before pcb mounting. operating temperature/humidity range refers to the non powered state after pcb mounting, and temporary storage during transportation. product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector df 63w - * s - 3.96 c qwert yu q series name : df t connector type s : socket ep : in-line plug w series no. : 63w e outer diameter of wire insulation y none 2.8 to 3.2 y a 1.7 to 2.4 y contact pitch : 3.96mm u termination style $ $sjnqtpdlfu r number of contacts : 2, 3, 4 contact df 63w - 1618 pcf qw e r q series name : df r contact type/packaging type scf : socket crimp contact, reel sc : socket crimp contact, pieces pcf : in-line plug crimp contact, reel pc : in-line plug crimp contact, pieces w series no. : 63 (w) e applicable wire size 1618 : 16 to 18 awg 2022 : 20 to 22 awg materials / finish product parts materials finish ul flame retardant grade in-line plug crimp contact contacts copper alloy tin plated socket crimp contact contacts copper alloy tin plated in-line plug housing pbt black ul94v-0 seal silicone rubber blue or green crimp socket housing pbt black ul94v-0 seal silicone rubber blue or green 3 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies [dimensions for 2 contact position connector] [dimensions for 2 contact position connector] [dimensions for 3 and 4 contact position connector] [dimensions for 3 and 4 contact position connector] in-line plug crimp socket 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2ep-3.96c 680-0605-9 2 2.8 to 3.2 df63w-3ep-3.96c 680-0606-1 3 df63w-4ep-3.96c 680-0607-4 4 df63wa-2ep-3.96c 680-0609-0 2 1.7 to 2.4 df63wa-3ep-3.96c 680-0610-9 3 df63wa-4ep-3.96c 680-0611-1 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2s-3.96c 680-0613-7 2 2.8 to 3.2 df63w-3s-3.96c 680-0614-0 3 df63w-4s-3.96c 680-0615-2 4 df63wa-2s-3.96c 680-0617-8 2 1.7 to 2.4 df63wa-3s-3.96c 680-0618-0 3 df63wa-4s-3.96c 680-0619-3 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 11.66 11.21 11.66 15.61 22 22 p=3.96 p=3.96 p=3.96 p=3.96 4.4 37.96 37.96 13.16 15.26 10.86 13.16 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies in-line plug crimp contact socket crimp contact part no. hrs no. type quantity finish df63-1618pcf 680-0529-2 reel contacts (note 1) 4,000 pcs/reel tin plated df63-1618pc 680-0536-8 loose piece contacts (note 2) 100 pcs/pack df63-2022pcf under development reel contacts (note 1) 4,000 pcs/reel df63-2022pc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. part no. hrs no. type quantity finish df63w-1618scf 680-0600-5 reel contacts (note 1) 4,000 pcs/reel tin plated df63w-1618sc 680-0601-8 loose piece contacts (note 2) 100 pcs/pack df63w-2022scf under development reel contacts (note 1) 4,000 pcs/reel df63w-2022sc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. 2.22 p=9.5 4 19.1 23.9 2.14 2.33 2.02 p=9.5 4 12.85 17.65 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies b applicable crimping tools b precautions type part no. hrs no. applicable wire size applicable contact applicator ap105-df63-1618-3 901-4642-0 ul1007 (note 3) df63-1618pcf df63w-1618scf ap105-df63-1618-4 901-4643-2 ul1015 (note 3) CHS893500H-UP (note 6) ul1015 ap105-df63-2022-3 901-4646-0 ul1007 df63-2022pcf 20 awg : ul1007 22 awg : ul1430 df63w-2022scf type part no. hrs no. recommended wire size (note 5) applicable contact hand tool (note 4) ht802/df63-1618p-1 550-0423-1 ul1007 df63-1618pc ht802/df63-1618p-2 550-0424-4 ul1015 ht802/df63-2022p-1 550-0433-0 ul1007 df63-2022pc ht802/df63w-1618s-1 550-0425-7 ul1007 df63w-1618sc ht802/df63w-1618s-2 550-0426-0 ul1015 ht802/df63w-2022s-1 550-0434-0 ul1007 df63w-2022sc note 1 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. note 2 : any problems that occur from using tools other than those specified by hirose, are not covered by warranty. note 3 : applicator components (sold separately) can be changed out to accommodate different wire sizes. note 4 : hand tool dies cannot be changed out for different wire sizes. note 5 : please only use the recommended wires shown in the table. note 6 : applicator manufactured by japan automatic machine(j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) 1. forcibly removing a connector may damage it. if it is stuck, first push it in slightly and then release the lock to remove. 2. please use care when connecting a short, thick wire so as not to twist it. if twisted, damage to the contact may occur. 3. be sure to turn the power off before mating/unmating the connector. 4. to avoid electrical shock, do not touch the powered contacts. 5. please contact our sales dept. for the harness procedure manual (atad-h0814). b about the ratings do not use connectors with currents and voltages that exceed their ratings. do not mate/unmate powered contacts (note 1) note 1 : "live" contacts refer to the contacts that are in a powered or energized state. mating or unmating "live" contacts can result in electrical shock and injury. b about operating environments please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 6 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 03/2018. contents are subject to change without notice for the purpose o f improvements. usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. boston office 300 brickstone square suite 201, andover, ma 01810 phone : +1-978-662-5255 usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric (china) co., ltd. shenzhen branch room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 143, gongdan 1-daero, siheung-si, gyeonggi-do, 15084, korea phone : +82-31-496-7000 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office 130 avenue joseph kessel, bat e, 78960 voisins le bretonneux, france phone : +33-1-85764886 fax : +33-1-85764823 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (china) co., ltd. (shanghai, headquarters) 18, enterprise center tower 2, 209# gong he road, jing?an district, shanghai, china 200070 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (china) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7355 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 03, anson road, #20-01, springleaf tower, singapore 079909 phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 73-3-1, ideal@the one, jalan mahsuri, bayan lepas penang, 11950, malaysia phone : +604-648-5536 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 1 features 1. max current of 14a this compact connector is rated up to 14a in the 2 positions version, using 16 awg wire. 2. compact shape designed for wiring through narrow areas the design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that reduces the chance of snagging or catching inside the conduit or other objects. a plastic housing covers the connector, so no metal is exposed to the conduit, preventing accidental shorting. (fig.1) 3. ip67 rated ip67 water resistant when mated. (fig.2) 4. simplified wire insertion wire and housing seals are pre-installed to provide water proofing. a simple insertion of the crimped contact into the housing completes the assembly. contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. positive lock structure a robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection during wiring. 6. compatible with a wide variety of cables two versions are available with different waterproof wire seal diameters. this variation helps to support the use of a wide array of cable sizes. 7. mis-mating prevention with color and guide key options two housings are available each with different colors and guide keys. this helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. 2018.3 ? df63w series 3.96mm pitch compact waterproof connectors for internal power supplies the slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. ip67 waterproof compatible with a wide variety of cables smooth, round external shape metal parts are completely covered ip67 waterproof when mated wire seal wire seal housing seal recommended insulation outer diameter 2.8 to 3.2 recommended insulation outer diameter 1.7 to 2.4 fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies product specifications ratings current rating (note 1) no. of contacts 16 awg 18 awg 20 awg 22 awg operating temperature range -40 ? to 105 ? (note 2) operating humidity range 20% to 80% 2 14a 11a under development 3 13a 10a under development 4 12a 9a under development voltage rating ac/dc 630v storage temperature range-10 ? to 60 ? (note 3) storage humidity range 40% to 70% (note 3) items specifications conditions 1.insulation resistance 1,000m min. measured at dc 500v 2.withstanding voltage no flashover or dielectric breakdown. 1,500v ac applied for 1 minute. 3.contact resistance 10m max. measured at a maximum of 20m , 100ma ( dc or 1,000hz ) 4.vibration resistance no electrical discontinuity for more than 1 s 10 cycles in each of three axis directions at 10-55hz, half amplitude 0.75mm 5.shock resistance no electrical discontinuity for more than 1 s acceleration of 490m/s 2 , 11ms, both directions in 3 axes (semi-sinusoidal), 3cycle each direction 6.moisture resistance contact resistance : 20m max. insulation resistance : 500m max. temperature : 402 ? , relative humidity : 90 to 95%, left for 96hours 7.temperature cycle contact resistance : 20m max. insulation resistance : 1,000m max. -55 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes ? 105 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes, in 5 cycles 8.mating cycles contact resistance : 20m max. mating/unmating : 30 times note 1 : indicates the allowable current when the maximum current is applied to all pins. please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. note 2 : includes temperature rise caused by current flow. note 3 : the term "storage" refers to the long-term storage condition of unused products before pcb mounting. operating temperature/humidity range refers to the non powered state after pcb mounting, and temporary storage during transportation. product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector df 63w - * s - 3.96 c qwert yu q series name : df t connector type s : socket ep : in-line plug w series no. : 63w e outer diameter of wire insulation y none 2.8 to 3.2 y a 1.7 to 2.4 y contact pitch : 3.96mm u termination style $ $sjnqtpdlfu r number of contacts : 2, 3, 4 contact df 63w - 1618 pcf qw e r q series name : df r contact type/packaging type scf : socket crimp contact, reel sc : socket crimp contact, pieces pcf : in-line plug crimp contact, reel pc : in-line plug crimp contact, pieces w series no. : 63 (w) e applicable wire size 1618 : 16 to 18 awg 2022 : 20 to 22 awg materials / finish product parts materials finish ul flame retardant grade in-line plug crimp contact contacts copper alloy tin plated socket crimp contact contacts copper alloy tin plated in-line plug housing pbt black ul94v-0 seal silicone rubber blue or green crimp socket housing pbt black ul94v-0 seal silicone rubber blue or green 3 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies [dimensions for 2 contact position connector] [dimensions for 2 contact position connector] [dimensions for 3 and 4 contact position connector] [dimensions for 3 and 4 contact position connector] in-line plug crimp socket 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2ep-3.96c 680-0605-9 2 2.8 to 3.2 df63w-3ep-3.96c 680-0606-1 3 df63w-4ep-3.96c 680-0607-4 4 df63wa-2ep-3.96c 680-0609-0 2 1.7 to 2.4 df63wa-3ep-3.96c 680-0610-9 3 df63wa-4ep-3.96c 680-0611-1 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2s-3.96c 680-0613-7 2 2.8 to 3.2 df63w-3s-3.96c 680-0614-0 3 df63w-4s-3.96c 680-0615-2 4 df63wa-2s-3.96c 680-0617-8 2 1.7 to 2.4 df63wa-3s-3.96c 680-0618-0 3 df63wa-4s-3.96c 680-0619-3 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 11.66 11.21 11.66 15.61 22 22 p=3.96 p=3.96 p=3.96 p=3.96 4.4 37.96 37.96 13.16 15.26 10.86 13.16 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies in-line plug crimp contact socket crimp contact part no. hrs no. type quantity finish df63-1618pcf 680-0529-2 reel contacts (note 1) 4,000 pcs/reel tin plated df63-1618pc 680-0536-8 loose piece contacts (note 2) 100 pcs/pack df63-2022pcf under development reel contacts (note 1) 4,000 pcs/reel df63-2022pc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. part no. hrs no. type quantity finish df63w-1618scf 680-0600-5 reel contacts (note 1) 4,000 pcs/reel tin plated df63w-1618sc 680-0601-8 loose piece contacts (note 2) 100 pcs/pack df63w-2022scf under development reel contacts (note 1) 4,000 pcs/reel df63w-2022sc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. 2.22 p=9.5 4 19.1 23.9 2.14 2.33 2.02 p=9.5 4 12.85 17.65 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies b applicable crimping tools b precautions type part no. hrs no. applicable wire size applicable contact applicator ap105-df63-1618-3 901-4642-0 ul1007 (note 3) df63-1618pcf df63w-1618scf ap105-df63-1618-4 901-4643-2 ul1015 (note 3) CHS893500H-UP (note 6) ul1015 ap105-df63-2022-3 901-4646-0 ul1007 df63-2022pcf 20 awg : ul1007 22 awg : ul1430 df63w-2022scf type part no. hrs no. recommended wire size (note 5) applicable contact hand tool (note 4) ht802/df63-1618p-1 550-0423-1 ul1007 df63-1618pc ht802/df63-1618p-2 550-0424-4 ul1015 ht802/df63-2022p-1 550-0433-0 ul1007 df63-2022pc ht802/df63w-1618s-1 550-0425-7 ul1007 df63w-1618sc ht802/df63w-1618s-2 550-0426-0 ul1015 ht802/df63w-2022s-1 550-0434-0 ul1007 df63w-2022sc note 1 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. note 2 : any problems that occur from using tools other than those specified by hirose, are not covered by warranty. note 3 : applicator components (sold separately) can be changed out to accommodate different wire sizes. note 4 : hand tool dies cannot be changed out for different wire sizes. note 5 : please only use the recommended wires shown in the table. note 6 : applicator manufactured by japan automatic machine(j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) 1. forcibly removing a connector may damage it. if it is stuck, first push it in slightly and then release the lock to remove. 2. please use care when connecting a short, thick wire so as not to twist it. if twisted, damage to the contact may occur. 3. be sure to turn the power off before mating/unmating the connector. 4. to avoid electrical shock, do not touch the powered contacts. 5. please contact our sales dept. for the harness procedure manual (atad-h0814). b about the ratings do not use connectors with currents and voltages that exceed their ratings. do not mate/unmate powered contacts (note 1) note 1 : "live" contacts refer to the contacts that are in a powered or energized state. mating or unmating "live" contacts can result in electrical shock and injury. b about operating environments please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 6 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 03/2018. contents are subject to change without notice for the purpose o f improvements. usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. boston office 300 brickstone square suite 201, andover, ma 01810 phone : +1-978-662-5255 usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric (china) co., ltd. shenzhen branch room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 143, gongdan 1-daero, siheung-si, gyeonggi-do, 15084, korea phone : +82-31-496-7000 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office 130 avenue joseph kessel, bat e, 78960 voisins le bretonneux, france phone : +33-1-85764886 fax : +33-1-85764823 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (china) co., ltd. (shanghai, headquarters) 18, enterprise center tower 2, 209# gong he road, jing?an district, shanghai, china 200070 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (china) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7355 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 03, anson road, #20-01, springleaf tower, singapore 079909 phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 73-3-1, ideal@the one, jalan mahsuri, bayan lepas penang, 11950, malaysia phone : +604-648-5536 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. 1 features 1. max current of 14a this compact connector is rated up to 14a in the 2 positions version, using 16 awg wire. 2. compact shape designed for wiring through narrow areas the design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that reduces the chance of snagging or catching inside the conduit or other objects. a plastic housing covers the connector, so no metal is exposed to the conduit, preventing accidental shorting. (fig.1) 3. ip67 rated ip67 water resistant when mated. (fig.2) 4. simplified wire insertion wire and housing seals are pre-installed to provide water proofing. a simple insertion of the crimped contact into the housing completes the assembly. contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. positive lock structure a robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection during wiring. 6. compatible with a wide variety of cables two versions are available with different waterproof wire seal diameters. this variation helps to support the use of a wide array of cable sizes. 7. mis-mating prevention with color and guide key options two housings are available each with different colors and guide keys. this helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. 2018.3 ? df63w series 3.96mm pitch compact waterproof connectors for internal power supplies the slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. ip67 waterproof compatible with a wide variety of cables smooth, round external shape metal parts are completely covered ip67 waterproof when mated wire seal wire seal housing seal recommended insulation outer diameter 2.8 to 3.2 recommended insulation outer diameter 1.7 to 2.4 fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies product specifications ratings current rating (note 1) no. of contacts 16 awg 18 awg 20 awg 22 awg operating temperature range -40 ? to 105 ? (note 2) operating humidity range 20% to 80% 2 14a 11a under development 3 13a 10a under development 4 12a 9a under development voltage rating ac/dc 630v storage temperature range-10 ? to 60 ? (note 3) storage humidity range 40% to 70% (note 3) items specifications conditions 1.insulation resistance 1,000m min. measured at dc 500v 2.withstanding voltage no flashover or dielectric breakdown. 1,500v ac applied for 1 minute. 3.contact resistance 10m max. measured at a maximum of 20m , 100ma ( dc or 1,000hz ) 4.vibration resistance no electrical discontinuity for more than 1 s 10 cycles in each of three axis directions at 10-55hz, half amplitude 0.75mm 5.shock resistance no electrical discontinuity for more than 1 s acceleration of 490m/s 2 , 11ms, both directions in 3 axes (semi-sinusoidal), 3cycle each direction 6.moisture resistance contact resistance : 20m max. insulation resistance : 500m max. temperature : 402 ? , relative humidity : 90 to 95%, left for 96hours 7.temperature cycle contact resistance : 20m max. insulation resistance : 1,000m max. -55 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes ? 105 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes, in 5 cycles 8.mating cycles contact resistance : 20m max. mating/unmating : 30 times note 1 : indicates the allowable current when the maximum current is applied to all pins. please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. note 2 : includes temperature rise caused by current flow. note 3 : the term "storage" refers to the long-term storage condition of unused products before pcb mounting. operating temperature/humidity range refers to the non powered state after pcb mounting, and temporary storage during transportation. product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector df 63w - * s - 3.96 c qwert yu q series name : df t connector type s : socket ep : in-line plug w series no. : 63w e outer diameter of wire insulation y none 2.8 to 3.2 y a 1.7 to 2.4 y contact pitch : 3.96mm u termination style $ $sjnqtpdlfu r number of contacts : 2, 3, 4 contact df 63w - 1618 pcf qw e r q series name : df r contact type/packaging type scf : socket crimp contact, reel sc : socket crimp contact, pieces pcf : in-line plug crimp contact, reel pc : in-line plug crimp contact, pieces w series no. : 63 (w) e applicable wire size 1618 : 16 to 18 awg 2022 : 20 to 22 awg materials / finish product parts materials finish ul flame retardant grade in-line plug crimp contact contacts copper alloy tin plated socket crimp contact contacts copper alloy tin plated in-line plug housing pbt black ul94v-0 seal silicone rubber blue or green crimp socket housing pbt black ul94v-0 seal silicone rubber blue or green 3 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies [dimensions for 2 contact position connector] [dimensions for 2 contact position connector] [dimensions for 3 and 4 contact position connector] [dimensions for 3 and 4 contact position connector] in-line plug crimp socket 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2ep-3.96c 680-0605-9 2 2.8 to 3.2 df63w-3ep-3.96c 680-0606-1 3 df63w-4ep-3.96c 680-0607-4 4 df63wa-2ep-3.96c 680-0609-0 2 1.7 to 2.4 df63wa-3ep-3.96c 680-0610-9 3 df63wa-4ep-3.96c 680-0611-1 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2s-3.96c 680-0613-7 2 2.8 to 3.2 df63w-3s-3.96c 680-0614-0 3 df63w-4s-3.96c 680-0615-2 4 df63wa-2s-3.96c 680-0617-8 2 1.7 to 2.4 df63wa-3s-3.96c 680-0618-0 3 df63wa-4s-3.96c 680-0619-3 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 11.66 11.21 11.66 15.61 22 22 p=3.96 p=3.96 p=3.96 p=3.96 4.4 37.96 37.96 13.16 15.26 10.86 13.16 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies in-line plug crimp contact socket crimp contact part no. hrs no. type quantity finish df63-1618pcf 680-0529-2 reel contacts (note 1) 4,000 pcs/reel tin plated df63-1618pc 680-0536-8 loose piece contacts (note 2) 100 pcs/pack df63-2022pcf under development reel contacts (note 1) 4,000 pcs/reel df63-2022pc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. part no. hrs no. type quantity finish df63w-1618scf 680-0600-5 reel contacts (note 1) 4,000 pcs/reel tin plated df63w-1618sc 680-0601-8 loose piece contacts (note 2) 100 pcs/pack df63w-2022scf under development reel contacts (note 1) 4,000 pcs/reel df63w-2022sc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. 2.22 p=9.5 4 19.1 23.9 2.14 2.33 2.02 p=9.5 4 12.85 17.65 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies b applicable crimping tools b precautions type part no. hrs no. applicable wire size applicable contact applicator ap105-df63-1618-3 901-4642-0 ul1007 (note 3) df63-1618pcf df63w-1618scf ap105-df63-1618-4 901-4643-2 ul1015 (note 3) CHS893500H-UP (note 6) ul1015 ap105-df63-2022-3 901-4646-0 ul1007 df63-2022pcf 20 awg : ul1007 22 awg : ul1430 df63w-2022scf type part no. hrs no. recommended wire size (note 5) applicable contact hand tool (note 4) ht802/df63-1618p-1 550-0423-1 ul1007 df63-1618pc ht802/df63-1618p-2 550-0424-4 ul1015 ht802/df63-2022p-1 550-0433-0 ul1007 df63-2022pc ht802/df63w-1618s-1 550-0425-7 ul1007 df63w-1618sc ht802/df63w-1618s-2 550-0426-0 ul1015 ht802/df63w-2022s-1 550-0434-0 ul1007 df63w-2022sc note 1 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. note 2 : any problems that occur from using tools other than those specified by hirose, are not covered by warranty. note 3 : applicator components (sold separately) can be changed out to accommodate different wire sizes. note 4 : hand tool dies cannot be changed out for different wire sizes. note 5 : please only use the recommended wires shown in the table. note 6 : applicator manufactured by japan automatic machine(j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) 1. forcibly removing a connector may damage it. if it is stuck, first push it in slightly and then release the lock to remove. 2. please use care when connecting a short, thick wire so as not to twist it. if twisted, damage to the contact may occur. 3. be sure to turn the power off before mating/unmating the connector. 4. to avoid electrical shock, do not touch the powered contacts. 5. please contact our sales dept. for the harness procedure manual (atad-h0814). b about the ratings do not use connectors with currents and voltages that exceed their ratings. do not mate/unmate powered contacts (note 1) note 1 : "live" contacts refer to the contacts that are in a powered or energized state. mating or unmating "live" contacts can result in electrical shock and injury. b about operating environments please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 6 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 03/2018. contents are subject to change without notice for the purpose o f improvements. usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. boston office 300 brickstone square suite 201, andover, ma 01810 phone : +1-978-662-5255 usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric (china) co., ltd. shenzhen branch room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 143, gongdan 1-daero, siheung-si, gyeonggi-do, 15084, korea phone : +82-31-496-7000 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office 130 avenue joseph kessel, bat e, 78960 voisins le bretonneux, france phone : +33-1-85764886 fax : +33-1-85764823 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (china) co., ltd. (shanghai, headquarters) 18, enterprise center tower 2, 209# gong he road, jing?an district, shanghai, china 200070 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (china) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7355 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 03, anson road, #20-01, springleaf tower, singapore 079909 phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 73-3-1, ideal@the one, jalan mahsuri, bayan lepas penang, 11950, malaysia phone : +604-648-5536 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/
sep.1.2018 copyright 2018 hirose electric co., ltd. all rights reserved. powered by tcpdf (www.tcpdf.org) 1 features 1. max current of 14a this compact connector is rated up to 14a in the 2 positions version, using 16 awg wire. 2. compact shape designed for wiring through narrow areas the design is optimized for wiring inside conduits and small structures, with a smooth, rounded contour that reduces the chance of snagging or catching inside the conduit or other objects. a plastic housing covers the connector, so no metal is exposed to the conduit, preventing accidental shorting. (fig.1) 3. ip67 rated ip67 water resistant when mated. (fig.2) 4. simplified wire insertion wire and housing seals are pre-installed to provide water proofing. a simple insertion of the crimped contact into the housing completes the assembly. contacts and housing are designed to prevent damaging the seals when inserting the contacts. 5. positive lock structure a robust locking structure provides a tactile click when mating to prevent incomplete mating and disconnection during wiring. 6. compatible with a wide variety of cables two versions are available with different waterproof wire seal diameters. this variation helps to support the use of a wide array of cable sizes. 7. mis-mating prevention with color and guide key options two housings are available each with different colors and guide keys. this helps to prevent incorrect mating when multiple connectors are used on the same design with the same pin count. 2018.3 ? df63w series 3.96mm pitch compact waterproof connectors for internal power supplies the slim, smooth, rounded shape is optimized for wiring inside conduits and small spaces. ip67 waterproof compatible with a wide variety of cables smooth, round external shape metal parts are completely covered ip67 waterproof when mated wire seal wire seal housing seal recommended insulation outer diameter 2.8 to 3.2 recommended insulation outer diameter 1.7 to 2.4 fig.1 fig.2 fig.3 in cases where the application will demand a high level of reliability, such as automotive, please contact a company representative for further information. 2 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies product specifications ratings current rating (note 1) no. of contacts 16 awg 18 awg 20 awg 22 awg operating temperature range -40 ? to 105 ? (note 2) operating humidity range 20% to 80% 2 14a 11a under development 3 13a 10a under development 4 12a 9a under development voltage rating ac/dc 630v storage temperature range-10 ? to 60 ? (note 3) storage humidity range 40% to 70% (note 3) items specifications conditions 1.insulation resistance 1,000m min. measured at dc 500v 2.withstanding voltage no flashover or dielectric breakdown. 1,500v ac applied for 1 minute. 3.contact resistance 10m max. measured at a maximum of 20m , 100ma ( dc or 1,000hz ) 4.vibration resistance no electrical discontinuity for more than 1 s 10 cycles in each of three axis directions at 10-55hz, half amplitude 0.75mm 5.shock resistance no electrical discontinuity for more than 1 s acceleration of 490m/s 2 , 11ms, both directions in 3 axes (semi-sinusoidal), 3cycle each direction 6.moisture resistance contact resistance : 20m max. insulation resistance : 500m max. temperature : 402 ? , relative humidity : 90 to 95%, left for 96hours 7.temperature cycle contact resistance : 20m max. insulation resistance : 1,000m max. -55 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes ? 105 ? for 30 minutes ? 5 to 35 ? for 2 to 3 minutes, in 5 cycles 8.mating cycles contact resistance : 20m max. mating/unmating : 30 times note 1 : indicates the allowable current when the maximum current is applied to all pins. please note that a current could exceed the rated value when a higher current is applied through multiple circuits in a branched configuration. note 2 : includes temperature rise caused by current flow. note 3 : the term "storage" refers to the long-term storage condition of unused products before pcb mounting. operating temperature/humidity range refers to the non powered state after pcb mounting, and temporary storage during transportation. product number structure refer to the chart below when determining the product specifications from the product number. please select from the product numbers listed in this catalog when placing orders. connector df 63w - * s - 3.96 c qwert yu q series name : df t connector type s : socket ep : in-line plug w series no. : 63w e outer diameter of wire insulation y none 2.8 to 3.2 y a 1.7 to 2.4 y contact pitch : 3.96mm u termination style $ $sjnqtpdlfu r number of contacts : 2, 3, 4 contact df 63w - 1618 pcf qw e r q series name : df r contact type/packaging type scf : socket crimp contact, reel sc : socket crimp contact, pieces pcf : in-line plug crimp contact, reel pc : in-line plug crimp contact, pieces w series no. : 63 (w) e applicable wire size 1618 : 16 to 18 awg 2022 : 20 to 22 awg materials / finish product parts materials finish ul flame retardant grade in-line plug crimp contact contacts copper alloy tin plated socket crimp contact contacts copper alloy tin plated in-line plug housing pbt black ul94v-0 seal silicone rubber blue or green crimp socket housing pbt black ul94v-0 seal silicone rubber blue or green 3 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies [dimensions for 2 contact position connector] [dimensions for 2 contact position connector] [dimensions for 3 and 4 contact position connector] [dimensions for 3 and 4 contact position connector] in-line plug crimp socket 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2ep-3.96c 680-0605-9 2 2.8 to 3.2 df63w-3ep-3.96c 680-0606-1 3 df63w-4ep-3.96c 680-0607-4 4 df63wa-2ep-3.96c 680-0609-0 2 1.7 to 2.4 df63wa-3ep-3.96c 680-0610-9 3 df63wa-4ep-3.96c 680-0611-1 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 6ojunn part no. hrs no. no. of contacts outer diameter of wire insulation df63w-2s-3.96c 680-0613-7 2 2.8 to 3.2 df63w-3s-3.96c 680-0614-0 3 df63w-4s-3.96c 680-0615-2 4 df63wa-2s-3.96c 680-0617-8 2 1.7 to 2.4 df63wa-3s-3.96c 680-0618-0 3 df63wa-4s-3.96c 680-0619-3 4 note 1 : standard packaging is 100 pcs/pack. please place orders in full package quantities. 11.66 11.21 11.66 15.61 22 22 p=3.96 p=3.96 p=3.96 p=3.96 4.4 37.96 37.96 13.16 15.26 10.86 13.16 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies in-line plug crimp contact socket crimp contact part no. hrs no. type quantity finish df63-1618pcf 680-0529-2 reel contacts (note 1) 4,000 pcs/reel tin plated df63-1618pc 680-0536-8 loose piece contacts (note 2) 100 pcs/pack df63-2022pcf under development reel contacts (note 1) 4,000 pcs/reel df63-2022pc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to plug socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. part no. hrs no. type quantity finish df63w-1618scf 680-0600-5 reel contacts (note 1) 4,000 pcs/reel tin plated df63w-1618sc 680-0601-8 loose piece contacts (note 2) 100 pcs/pack df63w-2022scf under development reel contacts (note 1) 4,000 pcs/reel df63w-2022sc loose piece contacts (note 2) 100 pcs/pack note 1 : please place orders in full reel quantities. note 2 : please place orders in full pack quantities. applicable wire (tinned annealed copper wire) conductor size (core structure) wire type and outer diameter of insulation 16awg (26/0.254mm) ul1007 (2.4mm) ul1015 (3.2mm) 18awg (34/0.18mm) ul1007 (2.1mm) ul1015 (2.9mm) 20awg (21/0.18mm) ul1007 (1.9mm) 22awg (17/0.16mm) ul1430 (1.7mm) note 1 : please contact our sales dept. when using wires other than those recommended above. note 2 : in case of hard to insert crimped contact to socket as like using low stiffness wire which consists of thinner stranded conductor or insulation with soft material, please contact to hirose representative. 2.22 p=9.5 4 19.1 23.9 2.14 2.33 2.02 p=9.5 4 12.85 17.65 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies b applicable crimping tools b precautions type part no. hrs no. applicable wire size applicable contact applicator ap105-df63-1618-3 901-4642-0 ul1007 (note 3) df63-1618pcf df63w-1618scf ap105-df63-1618-4 901-4643-2 ul1015 (note 3) CHS893500H-UP (note 6) ul1015 ap105-df63-2022-3 901-4646-0 ul1007 df63-2022pcf 20 awg : ul1007 22 awg : ul1430 df63w-2022scf type part no. hrs no. recommended wire size (note 5) applicable contact hand tool (note 4) ht802/df63-1618p-1 550-0423-1 ul1007 df63-1618pc ht802/df63-1618p-2 550-0424-4 ul1015 ht802/df63-2022p-1 550-0433-0 ul1007 df63-2022pc ht802/df63w-1618s-1 550-0425-7 ul1007 df63w-1618sc ht802/df63w-1618s-2 550-0426-0 ul1015 ht802/df63w-2022s-1 550-0434-0 ul1007 df63w-2022sc note 1 : please follow the "crimping quality standards" and "table of crimping conditions" when crimping contacts. note 2 : any problems that occur from using tools other than those specified by hirose, are not covered by warranty. note 3 : applicator components (sold separately) can be changed out to accommodate different wire sizes. note 4 : hand tool dies cannot be changed out for different wire sizes. note 5 : please only use the recommended wires shown in the table. note 6 : applicator manufactured by japan automatic machine(j.a.m.). please access to hp of j.a.m., if you make inquiries about the applicator or crimp defect. (url : http://www.jam-net.co.jp) 1. forcibly removing a connector may damage it. if it is stuck, first push it in slightly and then release the lock to remove. 2. please use care when connecting a short, thick wire so as not to twist it. if twisted, damage to the contact may occur. 3. be sure to turn the power off before mating/unmating the connector. 4. to avoid electrical shock, do not touch the powered contacts. 5. please contact our sales dept. for the harness procedure manual (atad-h0814). b about the ratings do not use connectors with currents and voltages that exceed their ratings. do not mate/unmate powered contacts (note 1) note 1 : "live" contacts refer to the contacts that are in a powered or energized state. mating or unmating "live" contacts can result in electrical shock and injury. b about operating environments please contact us if you wish to use the connectors in an environment with repeated temperature fluctuations. 6 df63w series 3.96mm pitch compact waterproof connectors for internal power supplies 2-6-3,nakagawa chuoh,tsuzuki-ku,yokohama-shi 224-8540,japan tel: + 81-45-620-3526 fax: + 81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com ? the characteristics and the specifications contained herein are for reference purpose. please refer to the latest customer dra wings prior to use. the contents of this catalog are current as of date of 03/2018. contents are subject to change without notice for the purpose o f improvements. usa: hirose electric (u.s.a.), inc. san jose office 2841 junction ave, suite 200 san jose, ca. 95134 phone : +1-408-253-9640 fax : +1-408-253-9641 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. detroit office (automotive) 17197 n. laurel park drive, suite 253, livonia, mi 48152 phone : +1-734-542-9963 fax : +1-734-542-9964 http://www.hirose.com/us/ usa: hirose electric (u.s.a.), inc. boston office 300 brickstone square suite 201, andover, ma 01810 phone : +1-978-662-5255 usa: hirose electric (u.s.a.), inc. headquarters chicago office 2300 warrenville road, suite 150, downers grove, il 60515 phone : +1-630-282-6700 http://www.hirose.com/us/ china: hirose electric (china) co., ltd. shenzhen branch room 09-13, 19/f, office tower shun hing square, di wang commercial centre, 5002 shen nan dong road, shenzhen city, guangdong province, 518008 phone : +86-755-8207-0851 fax : +86-755-8207-0873 http://www.hirose.com/cn/ korea: hirose korea co.,ltd. 143, gongdan 1-daero, siheung-si, gyeonggi-do, 15084, korea phone : +82-31-496-7000 fax : +82-31-496-7100 http://www.hirose.co.kr/ germany: hirose electric europe b.v. nuremberg office neumeyerstrasse 22-26, 90411 nurnberg phone : +49-911 32 68 89 63 fax : +49-911 32 68 89 69 http://www.hirose.com/eu/ germany: hirose electric europe b.v. hanover office bayernstr. 3, haus c 30855 langenhagen, germany phone : +49-511 97 82 61 30 fax : +49-511 97 82 61 35 http://www.hirose.com/eu/ germany: hirose electric europe b.v. german branch schoenbergstr. 20, 73760 ostfildern phone : +49-711-456002-1 fax : +49-711-456002-299 http://www.hirose.com/eu/ france: hirose electric europe b.v. paris office 130 avenue joseph kessel, bat e, 78960 voisins le bretonneux, france phone : +33-1-85764886 fax : +33-1-85764823 http://www.hirose.com/eu/ the netherlands: hirose electric europe b.v. hogehillweg #8 1101 cc amsterdam z-o phone : +31-20-6557460 fax : +31-20-6557469 http://www.hirose.com/eu/ united kingdom: hirose electric europe bv (uk branch) 4 newton court, kelvin drive, knowlhill, milton keynes, mk5 8nh phone : +44-1908 202050 fax : +44-1908 202058 http://www.hirose.com/eu/ china: hirose electric (china) co., ltd. (shanghai, headquarters) 18, enterprise center tower 2, 209# gong he road, jing?an district, shanghai, china 200070 phone : +86-21-6391-3355 fax : +86-21-6391-3335 http://www.hirose.com/cn/ china: hirose electric (china) co.,ltd. beijing branch a1001, ocean international center, building 56# east 4th ring middle road, chaoyang district, beijing, 100025 phone : +86-10-5165-9332 fax : +86-10-5908-1381 http://www.hirose.com/cn/ taiwan: hirose electric taiwan co., ltd. 103 8f, no.87, zhengzhou rd., taipei phone : +886-2-2555-7377 fax : +886-2-2555-7355 http://www.hirose.com/tw/ hong kong: hirose electric hongkong trading co., ltd. room 1001, west wing, tsim sha tsui centre, 66 mody road, tsim sha tsui east, kowloon, hong kong phone : +852-2803-5338 fax : +852-2591-6560 http://www.hirose.com/hk/ india: hirose electric singapore pte. ltd. delhi liaison office office no.552, regus-green bo ulevard, level5, tower c, sec62, plot b-9a, block b, noida, 201301, uttar pradesh, india phone : +91-12-660-8018 fax : +91-120-4804949 http://www.hirose.com/sg/ singapore: hirose electric singapore pte. ltd. 03, anson road, #20-01, springleaf tower, singapore 079909 phone : +65-6324-6113 fax : + 65-6324-6123 http://www.hirose.com/sg/ india: hirose electric singapore pte. ltd. bangalore liaison office unit no-403, 4th floor, no-84, barton centre, mahatma gandhi (mg) road, bangalore 560 001, karnataka, india phone : +91-80-4120 1907 fax : +91-80-4120 9908 http://www.hirose.com/sg/ malaysia: penang representative office 73-3-1, ideal@the one, jalan mahsuri, bayan lepas penang, 11950, malaysia phone : +604-648-5536 http://www.hirose.com/sg/ thailand: bangkok office (representative office) unit 4703, 47th fl., 1 empire tower, south sathorn road, yannawa, sathorn, bangkok 10120 thailand phone : +66-2-686-1255 fax : +66-2-686-3433 http://www.hirose.com/sg/

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